Drop Tester (Drop Carriage)

The Drop Tester combines a robust structural design with a precision drop carriage to replicate the impact events that large and heavy loads may experience across the supply chain. Supporting test loads of up to 1,500 kg, it delivers consistent and repeatable free-fall drops that help validate packaging integrity, improve product protection, and optimize transportation performance.

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Engineered for impact: Drop Tester for large and heavy loads

A reliable solution for evaluating how heavy and oversized packaging performs under real-world drop conditions. Its drop carriage system enables controlled drop testing of heavy and oversized loads under realistic impact scenarios.

Designed for industrial applications, the system simulates vertical impacts with high precision to help identify packaging weaknesses, validate designs, and ensure safer deliveries across the supply chain.

  • Handles loads up to 1500 kg and drop heights up to 1300 mm
  • Accommodates large packages with a 1500 × 1500 mm platform
  • Performs precise flat, edge, and corner drops with guided free-fall system
  • Ensures repeatable results with a wire encoder
  • Operated via a user-friendly touchscreen interface with manual and automatic modes
  • Designed with robust safety features for industrial environments
  • Ideal for quality control labs, R&D teams, and packaging development projects

    Benefits of Drop Testing

    Product protection evaluation

    Assesses a packaging system’s ability to protect products during handling, storage, and transportation through controlled drop simulations.

    Packaging performance comparison

    Identifies the best-performing packaging materials, designs, or configurations to enhance product safety and reduce packaging failures.

    Sustainable and optimized design

    Encourages the development of more efficient, sustainable packaging solutions by minimizing excess material while maintaining performance.

    Risk mitigation insights

    Provides data-driven insights to anticipate and reduce risks associated with impact damage throughout the distribution cycle.

    Damage prevention and quality assurance

    Helps prevent product damage, minimizing financial losses and ensuring that goods reach customers in perfect condition.

    Regulatory and standard compliance

    Verifies that packaging meets industry standards, government regulations, or internal company requirements for quality and safety.
    1
    Sensor to measure drop height
    2
    Electric winch
    3
    Adjustable arms for load positioning
    4
    Replicate free falls & rotational drops
    5
    Drop carriage design for large loads

    Key features

    • Maximum load capacity: 1500 kg
    • Maximum drop height: 1250 mm
    • Steel impact surface with hydraulic dampers
    • Electric winch system for vertical elevation
    • Pneumatic brakes for stable fixation before drop
    • Push cylinders to ensure clean free-fall
    • Catch/release cylinder for drop activation
    • Wire encoder for height precision
    • Inductive position sensors for platform detection
    • Touchscreen HMI with manual and automatic modes
    • Emergency stop, reset button, and alarm indicators
    • Flat, anchored foundation required for installation
    • Linear guideways with grease points and inspection access
    • Audible alerts and safety interlock systems
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    Built to withstand. Designed to predict. Discover the real power behind the drop tester

    From palletized goods to large industrial components, ensuring your packaging can handle real-world vertical impacts is critical. The drop tester from Safe Load Testing Technologies brings together strength, control, safety, and adaptability in one complete testing solution.

    Precision-controlled free-fall impact

    A wire encoder ensures accurate drop height measurement for every test. Combined with an electric winch and adjustable positioning arms, the Drop Carriage system enables free-fall and rotational drop configurations on heavy and oversized loads.

    Exceptional load capacity with proven durability

    Capable of testing loads up to 1500 kg, the system is designed for large products, industrial equipment, palletized goods, and heavy packaging. Its robust structure and steel impact surface provide the strength required for demanding testing applications.

    Smart operation with intuitive interface

    The integrated HMI touchscreen puts full control in the operator’s hands, allowing configuration of drop height, offset, and operation modes. With manual and automatic options, calibration tools, and access levels, it supports efficient daily workflows.

    Built-in safety for industrial environments

    Designed for industrial environments, the system incorporates safety features that support secure operation during heavy-load testing while helping companies align with their internal safety procedures.

    Efficient, sustainable, and globally ready

    With low energy consumption and durable construction, the Drop Tester is designed for long-term operation. It supports a wide range of ISTA, ASTM, ISO, MIL-STD, and internal testing procedures used in quality, R&D, and packaging validation applications.

    Drop testing applications

    From lab to production, drop test systems deliver controlled, repeatable impact testing that ensures packaging meets safety, performance, and durability benchmarks.

    • ISTA: 1A, 1B*, 1C, 1D*, 1E*, 1G, 1H*; 2A, 2B*, 2C*; 3A*, 3B*, 3E*, 3F, 3H*, 3K, 3L*; 4 Series*; 6-FEDEX-A*, 6-FEDEX-B*, 6-SAMSCLUB*, 6-AMAZON.COM–SIOC*, 6-AMAZON.COM–OB*
    • ASTM: D4169, D5276, D6344, D7386
    • ISO: 2248, 2244, 8611*
    • MIL-STD: 202, 810G
    • EN: 71-1, 15552
      *Full compliance with some standards may require additional accessories.

    * This is a representative list of standard tests the machine can perform. Others may be available – contact our sales team for more information.

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    Optional accessories

    Drop testing equipment can be equipped with a variety of optional accessories to enhance performance and adapt to specific product types, packaging configurations, or testing protocols.

    Air Compressor - innDrop

    Air compressor

    Bounce vision

    See more details
    ISTA Testing Hazards – Hazard box - Drop Tester - innDrop

    ISTA Testing Hazards – Hazard box

    Rotational Drop Blocks (2 units) - Drop Tester - innDrop

    ISTA Testing Hazards  Support block – Rotational drop (2 units)

    Concentrated impact attachment - drop tester - inndrop

    Concentrated Impact Test

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    Watch the the Drop

    Testing in action!

    Products of the innDrop family

    Drop Testing Machines for Reliable Impact Assessment. During distribution, packaged products may suffer drops that affect their integrity. The innDrop Family is designed to evaluate impact resistance and ensure packaging protection.

    Industries

    Our machines are designed to meet the testing needs of a wide range of industries, helping ensure product safety, quality, and performance thanks to their versatility and precision.

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    POPUP - INNDROP - DROP TESTER MORE100 - ING